Manpower availability
Skilled labour shortage; high dependency on masons and carpenters; inconsistent quality across crews.
NAVKAR INFRASYNERGY PRIVATE LIMITED
Integrated Solutions for Building, Industry, Environment & Highway
LIGHT GAUGE STEEL FRAME STRUCTURES
The future of fast, sustainable & precision construction. Cold-formed steel, engineered in a factory to ±1 mm, erected on site in weeks — not seasons.
50%Faster build
±1mmCNC accuracy
100%Recyclable steel
G350–G550High tensile
01 About Us
Engineering Excellence,
Strengthened by Transformation
Navkar InfraSynergy Private Limited delivers integrated engineering and turnkey construction solutions across Building, Industry, Environment, and Highway Infrastructure. Built upon a solid foundation of technical expertise established in 2018, we combine decades of cumulative leadership with state-of-the-art Light Gauge Steel Framing (LGSF) technology to engineer sustainable, precision structures delivered up to 50% faster than conventional construction.
Building Solutions
Residential villas, multi-storey complexes, commercial offices, hostels, and precision LGSF buildings.
Industrial Solutions
Industrial sheds, warehouses, SEZ units, panel rooms, storage facilities, and manufacturing plants.
Environmental Eng.
Sustainable green construction, 100% recyclable steel, zero wastage, and IGBC/LEED compliance.
Highway & Civil Infra
Highway civil structures, bridges, retaining walls, toll plazas, and heavy civil engineering works.
Our Journey of Growth
A legacy of experience, strengthened by transformation
2018FOUNDATION
Navkar Enterprise
Proprietary Firm- Market entry & consultancy
- Engineering & infrastructure
- Building technical expertise
2022EXPANSION
Navkar Engineers & Consultants
Proprietary Firm (Same GST)- Rebranded with new identity
- Expanded service offerings
- Continued operations
2025CORPORATE EVOLUTION
Navkar InfraSynergy Private Limited
Private Limited Company- Transition to Pvt. Ltd.
- Scalable & global approach
- Same experienced team
02 Technology
Light Gauge Steel Frame Structure
Cold-formed steel framing (0.8mm to 1.6mm) engineered in factory to ±1mm precision, erected on site with multi-layer wall panels, 300mm floor joists, and engineered roof systems.
Steel, Formed Cold. Precision, Built In.
Light Gauge Steel Framing is a modern construction technology that uses high-tensile cold-formed steel sections — just 0.8 mm to 1.6 mm thick — to create the complete structural framework of a building. The steel is shaped at room temperature through CNC roll-forming machines, with no heat applied, so it keeps its full structural strength and dimensional precision.
MaterialCold-formed galvanized steel coils
Thickness0.8 – 1.6 mm (typ. 0.8 / 1.15 / 1.2)
Steel GradeG350 – G550 · 350–550 MPa yield
CoatingZ275 GSM Galvanized / Galvalume (55% Al + 45% Zn)
PrecisionUp to 1 mm accuracy on CNC machines
Original 3D LGSF Frame Render · Site Erection
COMPLETE WORKFLOW
How LGSF Works — From Factory to Finished Building
A seamless 2-phase process combining automated factory production with rapid on-site assembly.
PHASE 1: FACTORY MANUFACTURING PROCESS
01
Design & 3D Modeling
Architectural drawings converted into 3D CAD/CAM models for automated CNC machine programming.
Software 3D Design
02
Material Decoiling & Inspection
High-tensile G350–G550 steel coils with Z275 GSM zinc coating inspected and decoiled.
Z275 Galvanized Steel
03
CNC Roll-Forming & Punching
Cold roll-forming into C/U profiles with automated cutting, dimpling, and CNC service hole punching.
CNC Roll-Forming
04
Quality Control & Verification
Dimensional check ensuring ±1mm accuracy, coating thickness verification, and strength testing.
±1mm Precision Check
05
Panel Assembly & Bundled Packaging
Pre-assembly of wall panels, floor joists, and trusses into protective-wrapped labeled bundles.
Bundled & Labeled Dispatch
PHASE 2: ON-SITE ERECTION & TURNKEY FINISHING
06
Foundation & Anchor Bolt Fixing
Concrete plinth foundation preparation with high-tensile anchor bolt placement & bottom track leveling.
Plinth Foundation
07
Wall Frame, Joist & Truss Erection
Rapid crane erection of load-bearing wall panels, 300mm floor joists, and sloping roof trusses.
Fast Framing Erection
08
MEP Integration & Rockwool Filling
Electrical conduits & plumbing routed through CNC pre-punched holes with 50mm Rockwool insulation filling.
Pre-Punched MEP & Insulation
09
Multi-Layer Cladding & Interior Finish
Outer weatherproofing (CLC / 10mm FCB panels) and inner double boarding (8mm FCB + 12mm Gypsum Board) for final painting.
8mm FCB + 12mm Gypsum Board
02 The problem
Where conventional
construction breaks down
Seven bottlenecks quietly decide whether your project lands on time and on budget. Every one of them is structural to the way RCC is built.
Extended duration
RCC construction takes 12–18 months for a G+2. Weather-dependent activities push the schedule further.
Escalating costs
Material wastage of 15–20%, labour costs rising 10–15% every year, plus recurring rework expenses.
Project delays
Monsoon stoppages, concrete curing time, and constant coordination friction between trades.
Quality inconsistency
Human-dependent accuracy leads to dimensional errors and poor finish quality that surface late.
Environmental impact
High water consumption, dust pollution, and construction waste heading straight to landfill.
Structural limitations
Heavy foundation requirements, limited seismic performance, and long-term cracking issues.
Every one of these
has an LGSF answer.
See the comparison
04 Advantages
Advantages of LGSF Over
Conventional Systems
How LGSF Solves Every Bottleneck — Direct Head-to-Head Comparison
Conventional ProblemLGSF SolutionBenefit
Manpower Shortage
Factory prefabrication, mechanized production
60–70% reduction in on-site labor
Long Duration
Ready-to-install panels, dry construction
50% faster
High Wind Loads
High-tensile G350–G550 cold-formed steel framing & structural hold-downs
High wind resistance — engineered for coastal & high-wind zones
Weather Delays
All-weather installation, no curing period
Continuous construction schedule
Quality Inconsistency
CNC precision, factory-controlled environment
Consistent quality, ±1 mm accuracy
Environmental Concern
100% recyclable steel, minimal water use
Green building certification eligible (IGBC/LEED)
Seismic Performance
Lightweight, ductile high-tensile steel frame
High earthquake resistance
Lightweight Structure
40–50% lighter than concrete — foundation requirements reduced significantly.
High Wind Resistance
Engineered to withstand high wind speeds and storm pressures in coastal & hilly regions.
Fire Resistant
Non-combustible steel with fire-rated coatings — up to 2 hours with proper cladding.
Termite & Pest Proof
No organic material anywhere in the frame — zero pest infestation, ever.
Design Flexibility
Complex geometries, curved walls and large column-free spans are all achievable.
Future-Ready MEP
Easy MEP integration — service holes are pre-punched in factory on CNC machines.
0%Faster construction
0%Less on-site labour
0%High wind resistance
0mmCNC accuracy
0%Recyclable steel
04 Requirement
When to choose LGSF
Eight situations where light gauge steel is not just an alternative — it is the correct engineering answer.
01
Time-critical projects
Fast-track construction needs with fixed handover dates.
02
Manpower-constrained sites
Remote locations and labour shortage areas.
03
Seismic zones
Where high earthquake resistance is required.
04
Rooftop extensions
Lightweight — minimal load on the existing structure.
05
Temporary / relocatable
Can be dismantled and reassembled elsewhere.
06
Green building projects
LEED / IGBC certification targets.
07
Repetitive construction
Mass housing, hotels, hostels and campuses.
08
Difficult terrain
Hilly areas and poor soil conditions.
05 Applications
Project types
suitable for LGSF
01
Industrial
- Townships
- SEZs
- Industrial canteen
- Warehouses
- Storage
- Kitchen area
- Guard room
- Panel room
- Pump room
02
Residential
- Low-rise
- Villas
- Countryside homes
- Weekend homes
- Farm houses
- Hostels
- Old-age homes
03
Commercial
- Low-rise office buildings
- IT parks
- Business parks
- Water parks
04
Public buildings
- Shopping malls
- Theatres
- Healthcare
- Hotels & resorts
- Schools
- Colleges
- Museums
05
Extensions
- Vertical extension of any existing building
- Rooftop floors
- Additional wings
06
Other
- Portable buildings
- Marketing offices
- Site offices
Building systems we deliver
Wall typeApplicationConfiguration
External load-bearingPrimary structure89 / 150 mm studs @ 400 mm c/c · 0.95–1.15 mm
Internal load-bearingFloor support89 mm studs @ 400 mm c/c, double studs at openings
Non-load-bearing partitionRoom division89 mm studs @ 600 mm c/c · 0.75 mm
Parapet wallRoof edge protection89 mm studs @ 600 mm c/c
External wall build-up
- 10 mm Fibre Cement Board
- 50 mm Rockwool insulation
- 12.5 mm Gypsum board
Internal wall build-up
- 12.5 mm Gypsum board
- 50 mm insulation
- 6 mm Fibre Cement Board
Roof typeDescription
Flat roofFloor joists with decking sheet plus concrete or screed topping
Pitched / gable roofSteel trusses with purlins, finished in metal sheets or tiles
Curved roofCustom-bent steel sections for architectural designs
Terrace roofWaterproofing with insulation and a walking surface
Roof trusses span up to 12 m — column-free interiors without heavy steel.
- Floor joists (C-sections) @ 400 mm c/c
- Decking sheet + concrete topping of 50–75 mm
- Or FCB board for non-walkable areas
- Clear spans up to 6 m for floor joists
- Typical load bearing 50–100 kg/m²; higher with thicker sections
Mezzanine floors
Intermediate floors inside warehouses and industrial sheds.
Staircases
Steel stringers with treads, factory-cut to drawing.
Canopies & projections
Cantilevered structures and entrance features.
Façade cladding
External skin support framework over any primary structure.
06 Specifications
Material & structural
specifications
01 Steel specification
ParameterStandardValue
Base materialHot-dip galvanized coilASTM A653 / A792
Thickness range0.75 – 1.6 mmAs per design
Yield strengthG350 / G550350 – 550 MPa
Zinc coatingZ275275 g/m² minimum
Coating typeGalvanized / Galvalume55% Al-Zn alloy
02 Section profiles
ProfileDimensionsUsage
C-Stud89 × 41 × 0.75–1.15 mmWall studs
U-Track100 × 50 × 1.0–1.6 mmTop & bottom plates
C-Joist150 × 50 × 1.0–1.6 mmFloor joists
L-Angle50 × 50 × 1.2 mmBracing, connections
Hat Channel75 × 38 × 0.9 mmCeiling, bridging
03 Cladding & finishing
LayerMaterialThickness
External claddingFibre Cement Board / Bison Board / concrete panel8–12 mm or 20 mm
Internal claddingGypsum board / FCB8–12 mm
InsulationRockwool / Glasswool50–100 mm
Vapour barrierAluminium foil / building wrap0.1 mm
FastenersSelf-drilling screws, anchor bolts#8 to #12 gauge
04 Structural capability
G+3Purely LGSF
G+4 – G+6Hybrid (HR + LGSF)
6 mFloor joist span
12 mRoof truss span
50–100kg/m² typical load
2 hrFire rating with cladding
Design codes & compliance
IS 801:1975AISI S100AS/NZS 4600:2005
IS 1893:2002 — SeismicASTM A1003 Gr. 33/50/80Z275 GSM
07 Production
How LGSF is produced
Factory manufacturing process — scroll to advance
Design & engineering
Architectural and structural drawings are converted into a member-level model, then translated directly into CNC machine programming.
- Architectural drawings
- Structural design
- CNC machine programming
Material preparation
Galvanized coils are inspected on arrival, then decoiled and straightened ready for continuous profiling.
- Steel coil inspection
- Decoiling & straightening
- Coating verification
Roll forming
Cold-forming at room temperature through the roll-former — continuous profiling with punching, dimpling and cutting in a single pass.
- Cold-forming, no heat
- Continuous profiling
- Service holes pre-punched
Quality control
Every batch is dimensionally verified, coating thickness checked and strength tested before it moves to assembly.
- Dimensional verification ±1 mm
- Coating thickness check
- Strength testing
Panel assembly
Wall panels, roof trusses and floor joists are jig-assembled, screwed and labelled to the erection drawing.
- Wall panel assembly
- Roof trusses & floor joists
- Panel labelling by grid
Packaging & dispatch
Protective wrapping, bundling on wooden pallets, and a full documentation set travelling with the load.
- Protective wrapping
- Bundled on pallets
- Packing list & BOM
Site erection
Dry assembly on prepared foundations — bolted, braced and clad. No curing, no weather window.
See erection sequence08 Delivery
Transportation & erection
From factory floor to finished building.
Transportation
AspectDetails
PackagingBundled panels, trusses on pallets
LoadingContainerised or open truck
HandlingForklift / crane at both ends
ProtectionWaterproof covering, edge protection
DocumentationPacking list, erection drawings, bill of materials
Site erection sequence
- 1
Foundation preparation
Anchor bolt installation to erection drawing.
- 2
Bottom track placement
Tracks laid and levelled across the footprint.
- 3
Wall panel erection
Panels lifted, plumbed and temporarily braced.
- 4
Floor joist installation
C-joists set at 400 mm c/c and fixed.
- 5
Roof truss placement
Trusses craned into position and aligned.
- 6
Structural connections
All screwed and bolted connections tightened.
- 7
Cladding & insulation
External FCB, insulation and internal boards.
- 8
MEP services integration
Routed through pre-punched service holes.
- 9
Finishing works
Joint treatment, painting and handover.
09 Portfolio
Project snaps
Structure, envelope and finish — delivered.
10 Leadership
The people behind
the structure
Vipul Patel
Director
A Civil Engineer with a career spanning over three decades, with unparalleled expertise in both the execution and maintenance of a diverse range of real estate and industrial projects — ensuring their longevity and sustainability through meticulous maintenance.
Jayendra Pathak
Director
A distinguished Civil Engineer with over 30 years of PMC expertise across pharma, FMCG and power plants. He has successfully executed industrial infrastructure development for 20 MNCs pan-India, and holds LEED-AP and IGBC-AP accreditations championing sustainable construction.
Mitesh Shah
Chief Executive Officer
Over 22 years of distinguished corporate-level experience in real estate and infrastructure projects. A gold medallist in his master's programme at The MSU of Baroda, he has consistently been at the forefront of integrating cutting-edge technology into construction and setting new standards in the industry.
Nihar Nathwani
Strategic Partner — Sales
18 years of experience crafting business strategy and engaging clients at international and national level. Renowned for converting leads into substantial business and for building the relationships that drive long-term growth.
Tapan Trivedi
Head — Project Coordination
Holds an MBA with over 12 years of experience in the construction field, specializing in contract coordination and project execution. Focuses on contract management and streamlined operations to ensure project delivery excellence.
11 Get in touch
Let's engineer
your next building.
Send us your drawings, footprint or a simple brief. We will come back with a feasibility view, an indicative schedule and a budget range for delivering it in light gauge steel.